Round Top Heavy Rare Earth Project

USA Rare Earth · Sierra Blanca · Hudspeth County

Round Top is a rhyolite mountain near Sierra Blanca, about 85 miles southeast of El Paso, that holds 15 of the 17 rare earth elements, including dysprosium, terbium and yttrium, plus gallium and other critical minerals. USA Rare Earth now owns all of Round Top and targets first commercial production in late 2028, with its definitive feasibility study due by the end of 2026.

Jan 22, 2026Fluor and WSP chosen as EPCM partners Jan 28, 2026$1.5B private placement closes Mar 5, 2026Deal to buy Texas Mineral Resources Jun 2026Wheat Ridge demo plant commissioned Jun 2026$1.6B Commerce CHIPS agreements signed Aug 7, 2026TMRC merger closes; 100% of Round Top Q1 2027Feasibility study published Late 2028Target first commercial production
Operator
USA Rare Earth
Ownership
100% since Aug 2026
Federal support
Up to $1.6B CHIPS
Status
Feasibility study
County
Hudspeth
Sector
Critical materials

Overview

A Heavy Rare Earth Deposit on Texas State Land

Round Top Mountain is a rhyolite dome near Sierra Blanca in Hudspeth County. Its ore carries 15 of the 17 rare earth elements, including all the heavy rare earths, plus gallium, beryllium, hafnium, zirconium and lithium. The mine would be an open pit on land leased from the Texas General Land Office (GLO), whose royalties go to the Permanent School Fund.

USA Rare Earth (Nasdaq: USAR) held about 81 percent of the project and agreed on March 5, 2026, to buy the remaining interest by acquiring its partner, Texas Mineral Resources Corp. (TMRC), in an all-stock deal valued at about $73 million. The merger closed August 7, 2026. Under its Accelerated Mining Plan, the company targets first commercial production in late 2028 and about 40,000 tonnes a day of rare earth and critical mineral feedstock by 2030.

Profile
OperatorUSA Rare Earth, Inc. (Nasdaq: USAR)
LocationNear Sierra Blanca, Hudspeth County
LandTexas General Land Office lease
DepositRhyolite; 15 of 17 rare earth elements
Key productsDysprosium, terbium, yttrium, gallium
EPCM partnersFluor and WSP
Feasibility studyComplete end of 2026; published early 2027
Target productionLate 2028
2030 targetAbout 40,000 tonnes a day of feedstock

Mine to Magnet

USA Rare Earth Built the Magnet End First

USA Rare Earth started downstream. Its Stillwater, Oklahoma, plant began commercial NdFeB magnet production in 2026; Line 1a is ramping to 600 metric tons a year by the fourth quarter of 2026, and Line 1b is due in the first quarter of 2027 for 1,200 metric tons. A 6,400-metric-ton metal and magnet plant in Blacksburg, South Carolina, broke ground in 2026 for commissioning in 2028, for a combined 10,000 metric tons a year by 2029.

Less Common Metals (LCM) in Cheshire, England, acquired in November 2025, makes rare earth metals and alloys and poured its first commercial yttrium metal in 2026. The hydrometallurgical demonstration plant in Wheat Ridge, Colorado, was commissioned in June 2026 and has produced NdPr and dysprosium oxide samples from recycled magnet material; its campaigns feed the Round Top feasibility study. A pending purchase of Serra Verde in Minaçu, Brazil, an ionic clay rare earth producer, would add a second ore source.

USA Rare Earth sites
SiteRoleStatus (Oct 2026)
Round Top, Hudspeth County, TexasHeavy rare earth and critical mineral mineFeasibility study; production target late 2028
Wheat Ridge, ColoradoSeparation demonstration plantCommissioned June 2026
Cheshire, England (LCM)Rare earth metals and alloysOperating; expanding
Stillwater, OklahomaNdFeB magnetsLine 1a ramping to 600 t/yr
Blacksburg, South CarolinaMetal and magnets, 6,400 t/yrUnder construction; commissioning 2028

Funding

Commerce Took a Stake Through the CHIPS Program

The Department of Commerce announced a letter of intent on January 26, 2026, and signed definitive agreements in June 2026: up to $277 million in CHIPS Program funding and up to $1.3 billion in senior secured loans, released against project milestones through 2028. Commerce receives 16.1 million common shares and about 17.6 million warrants. With a $1.5 billion private placement that closed January 28, 2026, USA Rare Earth reports about $3.5 billion in committed capital. The deal has no price floor or offtake, unlike the Department of War's arrangement with MP Materials.

China

Round Top Targets the Elements China Restricts

China produced about 69 percent of the world's mined rare earths in 2025 and processes up to 90 percent, according to GlobalData, and nearly all separated dysprosium and terbium comes from Chinese refiners such as China Rare Earth Group and China Northern Rare Earth Group. Since April 2025, China has required export licenses for seven medium and heavy rare earths, among them dysprosium, terbium and yttrium, and a broader October 2025 expansion is suspended only until November 10, 2026. China also produces about 98 percent of the world's primary gallium and banned gallium exports to the United States in December 2024 before suspending that ban in November 2025.

Round Top's dysprosium and terbium would supply the high-temperature magnets made at Stillwater and at MP Materials' Independence plant in Fort Worth, whose own Mountain Pass ore is mostly light rare earths.

Constraints

Feasibility, Process Scale-Up and Milestone Funding

Round Top has no mine construction yet; the company's June 2026 quarterly filing still classifies it as an exploration-stage project. Separating 15 rare earths plus by-product metals from Round Top ore at commercial scale is unproven outside the Wheat Ridge demonstration plant, and Commerce releases money only as milestones are met.

Record

Dataset Record

Sources
USA Rare Earth (Q2 2026 presentation, 10-Q, press releases), SEC Form 8-K filings, U.S. Department of Commerce, E&E News, Mining Weekly, TipRanks, Stock Titan, The Motley Fool, Mining Technology, GlobalData, International Mining
Last verified
October 2026