Overview
Two Lines, Two Robots
Tesla builds Optimus V3 on a first-generation line at Fremont, in the bays that built the Model S and Model X until May 2026, and is building a purpose-built Optimus 4 factory on the Giga Texas North Campus designed for 10 million robots a year. Musk on January 29, 2026: "Optimus 4 will be built in Texas at much higher volume." The Q1 2026 shareholder update set out both lines, with the Texas line starting in 2027.
Fremont production was reported under way from late August 2026, with early units going to Tesla's internal Optimus Academy to learn factory skills. Musk has called the 2026 rate "literally impossible to predict" for a robot with about 10,000 unique parts. Tesla has disclosed no unit count and made no external sales.
| Site | Robot | Site type | Annual design capacity | Role |
|---|---|---|---|---|
| Fremont, California | Optimus V3 | Retrofit of Model S and X bays | 1 million | Pilot and production engineering |
| Giga Texas North Campus | Optimus 4 | Purpose-built | 10 million, long term | Volume production from summer 2027 |
Scale
From Hundreds to Ten Million
Built or deployed Target Design capacity
Log scale: each step to the right is ten times the last.
Tesla aimed for 5,000 internal units in 2025 and built a few hundred, held back by China's April 2025 rare-earth magnet restrictions and a longer design cycle for the hand. The 10 million figure is the Texas building's long-term design capacity, not its 2027 output. Musk on July 1: "Optimus production will be extremely slow at first, as everything is new."
Construction
A 4,000-Foot Building on the North Campus
- Late March 2026Groundbreaking on the North Campus
- May 27, 2026First structural steel
- Late June 2026Seven cranes on the steel superstructure; floor decking under way
- Early August 2026North and south grade beams fix the length at about 4,000 ft, close to the main factory
- Mid-September 2026Steel near the north beam; concrete on the three upper floors
- Summer 2027Volume production of Optimus 4 targeted
The Optimus building is part of the 5.2-million-square-foot North Campus expansion filed in March 2026, with the Terafab Research Fab, Cortex 2 and Megapack production; the expansion is estimated at $5B to $10B. Drone footage by Joe Tegtmeyer is the main public record; Tesla has given no completion date.
The robot
Optimus V3
| Specification | Optimus V3 |
|---|---|
| Height | About 1.73 m |
| Mass | About 57 kg |
| Degrees of freedom | About 72: 28 in the body, 22 in each hand |
| Hand actuation | Tendon-driven, with 25 actuators in each forearm |
| Unique parts | About 10,000 |
| Compute | Tesla AI5, about five times the memory bandwidth of AI4 |
| Battery | About 2.3 kWh: 8 hours light duty, 4 to 6 hours intensive |
| Language model | Grok, from SpaceXSI |
V3 is the first Optimus designed for volume manufacturing, built around the 22-degree-of-freedom hand; Musk says the hand is about 60% of the engineering difficulty. Tesla filed four patents on the forearm, wrist, joint and hand in April 2026, and builds most of the actuator stack itself, including harmonic drives, planetary roller screws and joint assemblies, because no supply base exists at its cost targets. Musk called Optimus 4 "much more vertically integrated."
Chips per robot
Up to 2,200 Semiconductors in Each Robot
| Category | What it does |
|---|---|
| Power (largest count) | SiC and GaN MOSFETs for actuator drives and DC-DC conversion, 400 to 800 per robot |
| Logic and compute | AI5 inference chip and subsystem controllers |
| Sensors | Tactile, force and torque, IMU, position, temperature, voltage and current |
| Microcontrollers | Joint-level motor control |
| Analog and mixed-signal | Signal conditioning, ADCs, DACs and amplifiers |
| Memory | DRAM, flash and embedded memory |
| RF and networking | Wi-Fi, cellular and the internal data network |
| Optoelectronics | Cameras and display drivers |
| Security | Secure boot, cryptography and OTA integrity |
Each of about 78 actuators needs its own three-phase motor drive and sensing, so power chips dominate. At 10 million robots a year Optimus alone would need 4 billion to 8 billion power devices, more than today's combined world output of SiC and GaN. AI5 comes from Samsung Taylor; the Terafab Research Fab next door develops the process for what follows. See SemiconductorX for the humanoid chip stack.
Cost
$20,000 to $30,000 Is the Target
Actuators are about 56% of today's bill of materials. Closing the gap depends on the same vertical integration and scale that cut vehicle costs, on a product with about ten times the component complexity of a Model Y. Musk claims a capable Optimus will match five human workers and eventually help build more Optimus.
Competitors
Humanoid Programs in 2026
| Program | Status in 2026 | Scale |
|---|---|---|
| Tesla Optimus | Fremont production reported from late August 2026, no unit count; about 1,000 to 1,200 deployed internally; no external sales | 10M a year design (Giga Texas) |
| Boston Dynamics Atlas (Hyundai) | Electric Atlas shipping to Hyundai plants | Capacity for 30,000 a year by 2028 |
| Figure AI | Pilot at BMW; valued at $39B | Not disclosed |
| Agility Robotics Digit | In customer warehouses, including a Toyota plant in Ontario; going public through a $2.5B SPAC merger | RoboFab, Salem, Oregon: up to 10,000 a year |
| XPeng Iron | Car-grade parts, lower-cost design | 1M a year target by 2030 |
| UBTech Walker S | Deployed in Chinese EV plants | Not disclosed |
Boston Dynamics, Figure and Agility have stronger external deployment records today. Tesla is betting that automotive-scale vertical integration, a chip fab on the same campus and training data from its own factories will win on cost and volume.
Record
Dataset Record
- Sources
- Tesla Q1 and Q2 2026 shareholder updates and earnings calls; Musk posts on X; Tesla patent filings; The Information; drone footage by Joe Tegtmeyer
- Estimates
- Unit deployments, chip counts and costs are published estimates, not Tesla disclosures
- Last verified
- Q4 2026