SpaceX Gigasat Factory

SpaceX · FM 1209 · Bastrop County · Unveiled June 2026

An 11-million-square-foot campus to build AI1 orbital data center satellites and most of what goes into them, from solar ingots to finished spacecraft. The 10 GW solar cell plant sets how fast the constellation can grow.

AI1 schematic, not to scale in detail: a compute payload about the size of one AI server rack between two solar wings spanning about 70 meters, with liquid radiators above and below, compared with a Boeing 747-8 wingspan AI1 ORBITAL DATA CENTER SATELLITE COMPUTE150 kW RADIATORSUP TO ~110 m² SOLAR ARRAYSOLAR ARRAY AI1: ABOUT 70 m BOEING 747-8 WINGSPAN: 68.4 m ABOUT ONE GB300 RACK OF COMPUTE SCHEMATIC
Floor area
11M sq ft
Land
~1,000 acres
Solar cells
10 GW/yr
AI1 compute
150 kW
Target
1 GW/yr by end 2027
Sector
Aerospace and space

Overview

A Satellite Factory From Ingot to Orbit

The SpaceX Gigasat Factory is an 11-million-square-foot satellite campus on about 1,000 acres owned or under contract by SpaceX and other Musk companies along FM 1209 in Bastrop County, about 30 miles southeast of Austin. It sits in the SpaceX Bastrop Complex beside the Starlink factory and is built to make AI1, SpaceX's first orbital data center satellite, with the solar cells, circuit boards and ground hardware that go into it.

Elon Musk unveiled Gigasat on June 8, 2026, four days before SpaceX began trading on Nasdaq as SPCX. At 11 million square feet it would exceed the 10-million-square-foot main building at Giga Texas. Bloomberg reported in May 2026, from county permit filings, that the site includes a 10 GW a year solar cell plant on two 5 GW floors.

Site and campus
LocationFM 1209, Bastrop County
LandAbout 1,000 acres owned or under contract by SpaceX and other Musk companies
Floor areaAbout 11 million sq ft planned
Solar cell plant10 GW a year on two 5 GW floors; a 1.5-million-square-foot cell building under construction in June 2026
Starlink expansionBastrop County approved an enterprise project nomination for an $855M Starlink expansion on May 26, 2026
SpaceX workforce at BastropAbout 1,590 (June 2026), all FM 1209 operations
Production targetMeaningful AI1 output by the end of 2027
Investment and jobsNot announced for Gigasat itself

AI1

AI1: One Server Rack in Orbit

AI1 specifications
Compute power150 kW peak, 120 kW sustained
Ground equivalentRoughly one Nvidia GB300 rack (about 140 kW)
OrbitLow Earth orbit at about 600 km; the Starmind constellation is planned for sun-synchronous orbit
SizeAbout 70 m wingspan, about 20 m deployed height
Solar array150 kW, based on Starlink V3 arrays
ThermalDouble-sided deployable liquid radiators, up to about 110 m², with redundant pumping loops
Compute siliconNvidia Rubin GPUs and Vera CPUs first; radiation-hardened Terafab chips later
LinksLaser links to other AI1 satellites and to Starlink
Launch30-50 AI1 satellites per Starship, as reported

AI1 reuses Starlink V3 solar arrays, thermal systems and laser links around a compute payload built from interchangeable modules. SpaceX engineer Ian Dahl called it simpler than a Starlink broadband satellite because it needs no large phased-array antennas for consumer downlink. On August 4, 2026 SpaceX said Nvidia is co-developing the compute payload. The constellation is named Starmind, which SpaceX describes as clusters of about 10 satellites joined by about 10 terabits per second of laser bandwidth.

Scale targets

One Gigawatt a Year by the End of 2027

AI1 production and deployment targets
MilestoneTargetWhat it implies
Prototype testingEarly 2027First test of the thermal, power and compute design
First AI1 launchesAs early as Q4 2027, per Musk in August 2026Significant scale in 2028
Orbital compute demonstrationsLate 2027Proof of concept, not revenue service
1 GW a year of orbital computeEnd of 2027About 6,700 AI1 satellites a year at 150 kW each
Commercial deploymentAs early as 2028 (IPO prospectus)-
100 GW a year2030, stated as aspirationalAbout 100 times the 2027 rate
FCC filingUp to one million satellites at 500-2,000 kmAccepted for filing February 2026

Starlink had about 11,150 satellites in orbit in early October 2026. One gigawatt a year means launching more AI1 satellites in a year than the whole Starlink constellation, at 30-50 per flight, so the schedule depends on Starship flying at high cadence. Musk has called the design SpaceX's "first best effort" and has made no promise on deployment timing or constellation size.

Silicon and solar

Cells, Chips and Boards Made on Site

Gigasat is built to make most of its own inputs, starting with solar cells.

Production stages on the campus
StageOutputStatus
Ingots and wafersSolar-grade silicon grown and sliced on sitePlanned
Solar cells10 GW a year on two 5 GW floorsUnder construction
Circuit boardsBoards for satellite and terminal electronicsUnder construction
Electronic assembliesBoard-level assembliesPlanned
Advanced packagingStarlink RF chips first; radiation-tolerant compute laterEquipment going in; target end of 2026
Terminals and gatewaysThe existing Starlink terminal lineOperating
AI1 final assembly and testFinished spacecraft, qualification and environmental testingPlanned

The solar plant sets the ceiling on the constellation. Each AI1 carries about 150 kW of array, so orbital compute can only grow as fast as Bastrop makes cells. China's manufacturers make most of the world's solar cells and wafers; making them in Bastrop puts both supply and cost under SpaceX control, and no other satellite maker runs from ingot to finished spacecraft at one site.

The first AI1 satellites fly Nvidia silicon. Later versions are planned around radiation-hardened chips from Terafab, the chip program SpaceX, Tesla and SpaceXSI launched in March 2026; Tesla's D3 (Dojo 3) space chip was announced with it. The planned path for that silicon runs through Texas: design at Giga Texas, fabrication at Samsung Taylor or Terafab Gibbons Creek, packaging at the Starlink factory, integration at Gigasat and launch from Starbase.

Central Texas space

Space Manufacturing in Central Texas

Space hardware plants near Austin
SiteLocationWhat it builds
SpaceX Starlink FactoryBastrop CountyStarlink user terminals; chip packaging from end of 2026
SpaceX McGregorMcLennan CountyRaptor engine production and testing for Starship
Blue Origin Project Blue HubHutto, Williamson County$550M manufacturing and research complex announced October 2026
Firefly AerospaceCedar Park, Williamson CountyLaunch vehicles and lunar landers

The Austin Aerospace and Space Corridor maps these sites together.

Record

Dataset Record

Sources
SpaceX (June and August 2026), SpaceX S-1 prospectus, Bloomberg (May 2026), Reuters, Bastrop County filings, FCC
AI1 figures
As stated by SpaceX; not yet flight-tested
Last verified
Q4 2026