Overview
A Satellite Factory From Ingot to Orbit
The SpaceX Gigasat Factory is an 11-million-square-foot satellite campus on about 1,000 acres owned or under contract by SpaceX and other Musk companies along FM 1209 in Bastrop County, about 30 miles southeast of Austin. It sits in the SpaceX Bastrop Complex beside the Starlink factory and is built to make AI1, SpaceX's first orbital data center satellite, with the solar cells, circuit boards and ground hardware that go into it.
Elon Musk unveiled Gigasat on June 8, 2026, four days before SpaceX began trading on Nasdaq as SPCX. At 11 million square feet it would exceed the 10-million-square-foot main building at Giga Texas. Bloomberg reported in May 2026, from county permit filings, that the site includes a 10 GW a year solar cell plant on two 5 GW floors.
| Location | FM 1209, Bastrop County |
|---|---|
| Land | About 1,000 acres owned or under contract by SpaceX and other Musk companies |
| Floor area | About 11 million sq ft planned |
| Solar cell plant | 10 GW a year on two 5 GW floors; a 1.5-million-square-foot cell building under construction in June 2026 |
| Starlink expansion | Bastrop County approved an enterprise project nomination for an $855M Starlink expansion on May 26, 2026 |
| SpaceX workforce at Bastrop | About 1,590 (June 2026), all FM 1209 operations |
| Production target | Meaningful AI1 output by the end of 2027 |
| Investment and jobs | Not announced for Gigasat itself |
AI1
AI1: One Server Rack in Orbit
| Compute power | 150 kW peak, 120 kW sustained |
|---|---|
| Ground equivalent | Roughly one Nvidia GB300 rack (about 140 kW) |
| Orbit | Low Earth orbit at about 600 km; the Starmind constellation is planned for sun-synchronous orbit |
| Size | About 70 m wingspan, about 20 m deployed height |
| Solar array | 150 kW, based on Starlink V3 arrays |
| Thermal | Double-sided deployable liquid radiators, up to about 110 m², with redundant pumping loops |
| Compute silicon | Nvidia Rubin GPUs and Vera CPUs first; radiation-hardened Terafab chips later |
| Links | Laser links to other AI1 satellites and to Starlink |
| Launch | 30-50 AI1 satellites per Starship, as reported |
AI1 reuses Starlink V3 solar arrays, thermal systems and laser links around a compute payload built from interchangeable modules. SpaceX engineer Ian Dahl called it simpler than a Starlink broadband satellite because it needs no large phased-array antennas for consumer downlink. On August 4, 2026 SpaceX said Nvidia is co-developing the compute payload. The constellation is named Starmind, which SpaceX describes as clusters of about 10 satellites joined by about 10 terabits per second of laser bandwidth.
Scale targets
One Gigawatt a Year by the End of 2027
| Milestone | Target | What it implies |
|---|---|---|
| Prototype testing | Early 2027 | First test of the thermal, power and compute design |
| First AI1 launches | As early as Q4 2027, per Musk in August 2026 | Significant scale in 2028 |
| Orbital compute demonstrations | Late 2027 | Proof of concept, not revenue service |
| 1 GW a year of orbital compute | End of 2027 | About 6,700 AI1 satellites a year at 150 kW each |
| Commercial deployment | As early as 2028 (IPO prospectus) | - |
| 100 GW a year | 2030, stated as aspirational | About 100 times the 2027 rate |
| FCC filing | Up to one million satellites at 500-2,000 km | Accepted for filing February 2026 |
Starlink had about 11,150 satellites in orbit in early October 2026. One gigawatt a year means launching more AI1 satellites in a year than the whole Starlink constellation, at 30-50 per flight, so the schedule depends on Starship flying at high cadence. Musk has called the design SpaceX's "first best effort" and has made no promise on deployment timing or constellation size.
Silicon and solar
Cells, Chips and Boards Made on Site
Gigasat is built to make most of its own inputs, starting with solar cells.
| Stage | Output | Status |
|---|---|---|
| Ingots and wafers | Solar-grade silicon grown and sliced on site | Planned |
| Solar cells | 10 GW a year on two 5 GW floors | Under construction |
| Circuit boards | Boards for satellite and terminal electronics | Under construction |
| Electronic assemblies | Board-level assemblies | Planned |
| Advanced packaging | Starlink RF chips first; radiation-tolerant compute later | Equipment going in; target end of 2026 |
| Terminals and gateways | The existing Starlink terminal line | Operating |
| AI1 final assembly and test | Finished spacecraft, qualification and environmental testing | Planned |
The solar plant sets the ceiling on the constellation. Each AI1 carries about 150 kW of array, so orbital compute can only grow as fast as Bastrop makes cells. China's manufacturers make most of the world's solar cells and wafers; making them in Bastrop puts both supply and cost under SpaceX control, and no other satellite maker runs from ingot to finished spacecraft at one site.
The first AI1 satellites fly Nvidia silicon. Later versions are planned around radiation-hardened chips from Terafab, the chip program SpaceX, Tesla and SpaceXSI launched in March 2026; Tesla's D3 (Dojo 3) space chip was announced with it. The planned path for that silicon runs through Texas: design at Giga Texas, fabrication at Samsung Taylor or Terafab Gibbons Creek, packaging at the Starlink factory, integration at Gigasat and launch from Starbase.
Central Texas space
Space Manufacturing in Central Texas
| Site | Location | What it builds |
|---|---|---|
| SpaceX Starlink Factory | Bastrop County | Starlink user terminals; chip packaging from end of 2026 |
| SpaceX McGregor | McLennan County | Raptor engine production and testing for Starship |
| Blue Origin Project Blue Hub | Hutto, Williamson County | $550M manufacturing and research complex announced October 2026 |
| Firefly Aerospace | Cedar Park, Williamson County | Launch vehicles and lunar landers |
The Austin Aerospace and Space Corridor maps these sites together.
Record
Dataset Record
- Sources
- SpaceX (June and August 2026), SpaceX S-1 prospectus, Bloomberg (May 2026), Reuters, Bastrop County filings, FCC
- AI1 figures
- As stated by SpaceX; not yet flight-tested
- Last verified
- Q4 2026